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Step 7: Production Sampling of the glass and the 2000 Commemorative

 

On Thursday 24th Feb the production sampling took place at Fenton and lasted approximately one hour. The color of glass used was Spruce Green. Don Cunningham (in charge of Special Orders) had various shapes made as experiments, such as the rose bowl, plate, tulip/crimped vase, banana shape, etc. They also had the finisher try a tri-crimped vase by pulling up from a plate, then a tri-crimped vase by paddling down from a bowl. These items were later sold as whimsies. The experiments with the shapes confirmed that we could make a whole range of different items from our new mould and plunger.

 

 

 The very first pressing

 

 

The very first gob of molten glass is cut (using metal shears) into the pristine mould. This is the very first time the mould has been used for glass, but the experienced glass worker knows just how much to cut off.

Don Cunningham (centre) confers with the finisher on various shapes and crimps to use in the trials. Jimmy Reynolds at the side lever press, pressing the shape.

 

And finally, our lovely glass.

 

 

 

wwwcga 2000 commemorative in cobalt blue

 

Here is the "as-pressed" shape being cooled before being snapped up and warmed in.

At 11am on Thursday 23 March, 2000, production began of our commemorative in cobalt blue - the very first full run using both our new mould and our existing plunger. This was wwwcga's second commemorative (the first in 1999 used only the "Woodsland Pine" interior).

 

The shape we chose was a cupped-in rosebowl - on the base plate we had the words "Williamsburg 2000" moulded. Here is a selection of the first pieces, taken from the lehr. We'd done it.

Here is a finished piece  - a spruce green Carnival Glass bowl bearing the "Flowers of the World" exterior and the "Woodsland Pine" interior.



I was honored (and speechless with delight) to receive a card from the Fenton mould makers (and signed by them), via Howard, when the "Flowers of the World" mould was put into use. Along with it I was also give a little bottle filled with the viscera (the metal pieces that are cut away during the making of the mould). Then I was stunned to receive another item to commemorate the occasion - a vase that the Fenton decorators had hand painted with my "Flowers of the World" design - the exceptionally talented Frances Burton actually did the painting. You can see these amazing items below.

 

 

vase

 

Vase hand painted by Frances Burton.

The viscera!

 

And the card from the Fenton team.

Some of the Fenton team whose skills helped to create the "Woodsland Pine" mould. Left to right:Jon Saffell, Tracy Youmans, Mike Canfield, Mike Harter and Alan Van Dyck. Incidentally, Tracy told me that the mould weighs 82 pounds!



From an idea in my head, through all those grubby pencil sketches - erased and redrawn, erased and redrawn - to this beautiful piece of Carnival Glass. And it was all made possible through the multitude of skills along the way. Designer, sculptor, mould maker, presser and finisher - each had their part. Many of us are familiar with the hot production, as the glass is pressed, then iridised and cooled. But few of us are aware of the fascinating processes that take place prior to the actual glass production. I hope that this feature in some way goes toward an understanding of the true artistry of the mould makers - both past and present.

 

 Step 1: The design
 Step 2: Translation onto a plaster model
 Step 3: First stages in making the metal mould
 Step 4: Cutting the mould
 Step 5: An "initial" problem and a special tool gets made
 Step 6: Almost there! Final stages in making the metal mould
 Step 7: Production sampling of the glass and the 2000 Commemorative
 
Copyright © G&S Thistlewood and Howard Seufer 2009