Step 7: Production Sampling of the glass and the 2000
Commemorative
On Thursday 24th Feb the production sampling took place at Fenton and
lasted approximately one hour. The color of glass used was Spruce Green. Don Cunningham (in charge of Special Orders) had various shapes made as experiments, such as
the rose bowl, plate, tulip/crimped vase, banana shape, etc. They also had the finisher try a tri-crimped vase by
pulling up from a plate, then a tri-crimped vase by paddling down from a bowl. These items were later sold as
whimsies. The experiments with the shapes confirmed that we could make a whole range of different items from our
new mould and plunger.
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The
very first gob of molten glass is cut (using metal shears) into the pristine
mould. This is the very first time the mould has been
used for glass, but the experienced
glass worker knows just how much to cut off.
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Don Cunningham (centre) confers
with the finisher on various shapes and crimps to use in the trials. |
Jimmy Reynolds at the side lever
press, pressing the shape. |
And finally, our lovely
glass.
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Here is the "as-pressed"
shape being cooled before being snapped up and warmed in.
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At 11am on
Thursday 23 March, 2000, production began of our commemorative in cobalt blue - the very first full
run using both our new mould and our existing plunger. This was wwwcga's second commemorative (the
first in 1999 used only the "Woodsland Pine" interior).
The shape we
chose was a cupped-in rosebowl - on the base plate we had the words "Williamsburg 2000"
moulded. Here is a selection of the first pieces, taken from the lehr.
We'd done it.
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Here is a
finished piece - a spruce green Carnival Glass bowl bearing the "Flowers of the World"
exterior and the "Woodsland Pine" interior.
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I was honored (and speechless with delight) to receive a card from the
Fenton mould makers (and signed by them), via Howard, when the "Flowers of the World" mould was put into use. Along
with it I was also give a little bottle filled with the viscera (the metal pieces that are cut away during the
making of the mould). Then I was stunned to receive another item to commemorate the occasion - a vase that the
Fenton decorators had hand painted with my "Flowers of the World" design - the exceptionally talented Frances
Burton actually did the painting. You can see these amazing items below.
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Vase hand painted by Frances Burton.
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The viscera!
And the card from the Fenton team.
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Some of the Fenton team whose
skills helped to create the "Woodsland Pine" mould. Left to right:Jon Saffell, Tracy Youmans, Mike Canfield, Mike
Harter and Alan Van Dyck. Incidentally, Tracy told me that the
mould weighs 82 pounds!
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From an idea in my head, through
all those grubby pencil sketches - erased and redrawn, erased and redrawn - to this beautiful piece of Carnival
Glass. And it was all made possible through the multitude of skills along the way. Designer, sculptor, mould maker,
presser and finisher - each had their part. Many of us are familiar with the hot production, as the glass is
pressed, then iridised and cooled. But few of us are aware of the fascinating processes that take place prior to
the actual glass production. I hope that this feature in some way goes toward an understanding of the true artistry
of the mould makers - both past and present.
| Step 1:
The design |
| Step 2: Translation onto a plaster model |
| Step 3: First stages in making the
metal mould |
| Step 4: Cutting the mould |
| Step 5: An "initial" problem and a special tool gets made |
| Step 6: Almost there! Final stages in making the metal mould |
| Step 7: Production sampling of the glass and the
2000 Commemorative |
Copyright © G&S Thistlewood and Howard
Seufer 2009
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